Senior Integration Engineer - Nuclear Process
At a glance
Senior Software Engineering role at Thea Energy. Kearny · full-time · $150,000–$180,000 base.
techroles summary, based on the employer's posting.
What you'll do
- Build and update process diagrams and architectures for the nuclear plant and its supporting systems
- Calculate system-level mass and energy balances, then set out key process streams and operating conditions
- Set system boundaries, track interfaces, and turn plant functions into system and subsystem requirements
- Coordinate across engineering disciplines to resolve technical issues and support design reviews, hazard studies, and safety work
- Support control strategies, commissioning, and operational readiness as the process design develops
What you bring
- A degree in nuclear, chemical, or mechanical engineering, or a related discipline
- At least eight years working with nuclear, fusion, chemical-process, or other tightly regulated systems
- Hands-on experience producing process diagrams, architectures, and mass and energy balances
- Experience defining system interfaces and coordinating work across engineering disciplines
Who this fits
This senior role suits an engineer who can work through incomplete information and connect process decisions across neighboring systems. The job is based onsite in Kearny.
From the employer
We are looking for a Senior Integration Engineer - Nuclear Process to help define and integrate the process architecture of a first-of-a-kind fusion energy system. This role sits at the intersection of nuclear engineering, process engineering, and systems integration. You will develop process flows and system architecture connecting major plant systems, define system boundaries and interfaces, and work with engineering teams to translate the plant concept into an integrated, buildable system. The ideal candidate has strong process engineering fundamentals combined with nuclear systems experience, preferably in tritium processing and fusion fuel-cycle systems.
We are looking for a systems thinker who naturally asks how the process works as a complete system and what every neighboring system needs from it. You are comfortable working from incomplete information, identifying gaps, and bringing engineers from different disciplines together to resolve them.
Key Responsibility Areas:
- Develop and maintain process flow diagrams (PFDs) and process architectures for nuclear and supporting plant systems.
- Develop system-level mass and energy balances and define major process streams and operating conditions.
- Establish system boundaries and identify, document, and manage interfaces between systems.
- Translate plant-level functions into system and subsystem requirements.
- Define process requirements for normal, startup, shutdown, maintenance, and abnormal operating modes.
- Integrate process systems including fuel-cycle/tritium processing, vacuum, cooling, heat transport, utilities, and other supporting systems.
- Work with mechanical, electrical, controls, nuclear, safety, and other engineering disciplines to resolve cross-functional technical issues.
- Support development of P&IDs, equipment specifications, process requirements, and interface control documentation.
- Identify process integration risks, dependencies, and opportunities for simplification.
- Participate in design reviews, FMEA/HAZOP activities, safety analyses, and technical risk assessments.
- Support control philosophies and operating strategies with controls and software engineers.
- Support system integration, commissioning, and operational readiness activities.
- Maintain configuration and technical consistency of process architecture as the design evolves.
Ideal Experience & Skillsets:
- Bachelor's or advanced degree in Nuclear Engineering, Chemical Engineering, Mechanical Engineering, or related discipline.
- 8+ years of relevant experience in nuclear, fusion, chemical/process, or other highly regulated process systems.
- Demonstrated experience developing PFDs, P&IDs, process architectures, and mass/energy balances.
- Experience defining system interfaces and working across multiple engineering disciplines.
- Experience with tritium processing, nuclear fuel-cycle systems, isotope processing, or fusion fuel-cycle systems strongly preferred.
- Experience with vacuum, gas handling, cryogenic, or high-purity process systems is a plus.
- Familiarity with nuclear safety, configuration management, and formal engineering processes.
- Ability to work effectively in a dynamic, first-of-a-kind development environment.
Company Benefits:
- Salary range $150,000-$180,000
- Comprehensive health benefits (e.g. medical/dental/vision)
- Employee equity stock options
- 20 days PTO